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Dragon Ascension: The Little Giants, Episode 12 | Zhuohan Materials: Pioneering Cutting-Edge Technologies, Making China's EMC Products Shine Among the World's Best

2023-04-28

For years, Longhua District has been actively advancing its “Digital Longhua, Core Metropolis” strategy. The drive toward industrial digitalization inevitably requires corresponding digital products to support it.

As digital product technologies continue to advance, the electromagnetic compatibility (EMC) challenges inherent to electronic devices themselves have emerged. With growing public awareness of EMC and the increasing miniaturization and complexity of electronic product internal structures, solutions addressing EMC issues have become increasingly vital. Based in Longhua and specializing in the EMC niche for years, Shenzhen Johan Material Technology Co., Ltd. has taken the lead in the industry in R&D and innovation of EMC products, contributing to the advancement of Longhua's digital development.

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In this era of rapid advancement in electronic information technology, the widespread application of 5G, artificial intelligence, the Internet of Things, and big data across high-speed communications, unmanned systems, and industrial internet has led to increasingly severe issues concerning electromagnetic interference (EMI) and electromagnetic compatibility (EMC) caused by electromagnetic waves.

Electromagnetic compatibility (EMC) serves as an essential threshold for electronic information products entering the market. Though this threshold presents unforeseeable challenges, enterprises must remain steadfast in their belief that opportunities coexist with challenges, and hope accompanies adversity. Among them stands one company that shines exceptionally brightly, both in overall strength and technological innovation. Having taken root in Longhua for over a decade, it has cultivated expertise in the specialized field of electromagnetic compatibility (EMC). In 2022, it was successfully recognized as a National Specialized, Sophisticated, Distinctive, and Innovative “Little Giant” Enterprise. This company is Shenzhen Johan Materials Technology Co., Ltd.

Targeting the Track: Driving Strong Growth in EMC with Expertise and Capabilities

Established in 2011, Johan Materials is a leading national high-tech enterprise specializing in providing EMC (electromagnetic compatibility) products and customized tapes.

Xiao Chao, Director of Sales, shared with reporters, “Since our founding, we have consistently focused on material technology R&D, targeting the EMC sector and deeply cultivating the consumer electronics industry. Through relentless dedication and meticulous refinement, we strive for continuous product excellence.”

Our entry into this field was driven by the forward-thinking strategic vision of our company's leadership. In 2011, during our founding years, the industry was transitioning from 2G to 3G. Amid this monumental shift, our leadership foresaw the immense future market potential of consumer electronics products, recognizing it as a sector worthy of deep investment and sustained dedication.

After locking onto our chosen path and setting our sights on the direction forward, Johan embarked on a journey of arduous yet rapid growth, pioneering spirit, and relentless pursuit of excellence.

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From 2011 to 2012, the company focused on market positioning, engaging in agency products and trading goods that met current market demands. Reflecting on the company's initial positioning, Xiao Chao stated, "At that time, the development of materials for consumer electronics in China was still in a relatively primitive stage, and the use of electronic materials in older feature phones was limited. Therefore, the company primarily conducted agency and trading activities based on market demand. Looking back now, the company's decision-makers demonstrated remarkable foresight in choosing the EMC electronic materials sector."

From 2013 to 2014, breakthroughs in 2G-to-3G communication technology fueled an explosive surge in consumer electronics, creating a massive market for electronic materials. As the design and application of electronic materials matured, the company began focusing its efforts on the R&D and production of its first-generation products.

When introducing the second major milestone in the company's development, Xiao Chao stated firmly, “When the company decided to shift its focus to independent R&D and manufacturing, our goal was clear: our products must achieve domestic substitution. We have always firmly believed that if foreign companies can produce something, we can too.” Thus, we began assembling a talented team and establishing a comprehensive production system. By leveraging the transition from 2G to 3G customer demands, we dedicated ourselves to technological research, accumulation, and refinement. This ultimately culminated in the remarkable achievement of launching our first-generation products into the market. This milestone signifies that Johan has fully attained the capability for independent R&D and possesses formidable strength to compete within the industry."

Since 2016, Johan has entered a phase where opportunities and challenges coexist in its R&D positioning, reaping the benefits of its efforts. Discussing the company's second strategic pivot and upgrade, Xiao Chao stated, “At that time, the market for electronic materials had become increasingly mixed in quality. Simultaneously, we faced difficulties stemming from insufficient understanding of material applications, hindering our ability to fully unlock and utilize their potential. Consequently, our existing products lost their competitive edge in the market and could no longer meet evolving customer demands.” Therefore, for the company, increasing investment in R&D innovation, producing products with stronger core competitive advantages, and achieving product transformation and upgrading had become an urgent priority. Consequently, we decisively and wisely chose to recruit more high-caliber talent in this field. While building a robust in-house R&D center, we actively pursued collaborative R&D projects with institutions such as the Shenzhen Institute of Advanced Technology, Shanghai Jiao Tong University, and Southern University of Science and Technology."

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To date, Johan has secured multiple Class I intellectual property rights and invention patents. The company has achieved practical applications in research areas such as thermal insulation materials for 5G technology and 3D conformal shielding heat dissipation films for PCBs. Its conductive products have been successively supplied to renowned domestic and international enterprises, laying a solid foundation for Johan products to capture both domestic and global markets.

Forward-thinking vision drives R&D innovation, while core technologies secure our position as a leading enterprise.

For years, “Made in China” has gained global recognition, introducing the world to Chinese products. Yet it's evident that behind this label lies severe product homogenization, a lack of core technologies, and no pricing power. Therefore, R&D innovation, mastering core technologies, and gaining influence are the cornerstones for “Made in China” to stand at the pinnacle of the world. For enterprises, R&D and innovation are the inexhaustible driving force for long-term, sustainable development.

Since its inception, Johan has consistently adhered to “technological innovation as its core driving force,” actively investing in R&D resources to address customers' advanced technical requirements and import substitution needs. Through in-house development and external industry-academia-research collaborations, the company has established comprehensive R&D and simulation testing laboratories (antenna RF simulation/PIM testing/ Third Harmonic Test System/Ultrasonic Welding/Laser Welding/Shielding Effectiveness, etc.), providing the foundation for product development and production. This enables the creation of a series of products featuring advanced technology and core competitiveness.

The innovative conductive foam packaging developed and manufactured by the company (compatible with adhesive bonding, ultrasonic welding, and SMT assembly methods) caused an industry-wide sensation upon its launch and rapidly captured market share. This domestically pioneering product not only addresses a domestic gap but also enables domestic substitution for imported conductive sponge packaging. It utilizes optimally selected conductive films and PU foam with superior resilience, matching different foam densities to varying grounding requirements across locations. It innovatively alters traditional conductivity patterns and offers multiple wrapping methods based on thickness and material selection. Available in roll stock with diverse layout options, it enhances customer assembly efficiency while reducing costs. Key features include: - Creatively reducing conductive interface layers to minimize resistance while ensuring consistency (resistance remains stable regardless of working space variations) - Achieving low stress and high tolerance while maintaining excellent resilience and long-term stability - Supporting automated assembly compatibility Primary applications include: - Screen bases - Cameras - Fingerprint FPCs - VC grounding - Motherboard sub-boards - BTB connectors

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When discussing the core strengths of our products, Xiao Chao stated, "First and foremost, in terms of product performance and quality, we are on par with other domestic and international products. This is especially true for our innovative conductive foam packaging solution, whose underlying technology remains industry-leading. We clearly understand that for manufacturing enterprises, product quality is the primary lifeblood. To ensure our products not only achieve top-tier quality but also fully meet customized customer requirements, we have significantly increased investment in production equipment. This includes introducing the most advanced machinery for our production lines, such as automatic load resistance testers, energy-dispersive X-ray fluorescence spectrometers, and GC-MS/gas chromatography-mass spectrometry systems. The company has also developed proprietary testing systems—including the small window shielding method test system, PCB shielding effectiveness test system, and PIM test system—to evaluate product performance. These globally pioneering systems significantly enhance testing precision, stability, and reliability. Furthermore, in response to national “environmentally friendly production” initiatives, our manufacturing facilities are equipped with high-end RTO systems to ensure pollution-free operations throughout all production stages. Finally, regarding pricing and service, we not only deliver high cost-performance ratios but also maintain ongoing communication with customers through post-sales follow-ups, immediate feedback collection, and continuous engagement.

As the company continues to expand its scale, it has established R&D centers and manufacturing facilities in Shenzhen, Hunan, Shandong, and other locations, gradually broadening its future market reach. When discussing the company's future development, Xiao Chao remarked with a smile, "Observing foreign enterprises reveals that even amid global instability caused by overlapping factors like the pandemic, they remain capable of stabilizing product pricing or controlling price reductions to a minimal extent. Why can they achieve this? A crucial reason is that their products possess unique and irreplaceable performance characteristics. This serves as a cautionary reminder for our company's future development plans, urging us to persistently push forward with R&D and innovation in cutting-edge technologies. We must uphold an unwavering spirit of perseverance and determination, striving to achieve world-leading and unparalleled status in product technology."

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Reporter: Since our company's founding, why have we chosen to continuously root and develop in Longhua?

Xiao Chao: Looking at the entire Shenzhen map, it's easy to see that Longhua is strategically located at the heart of Shenzhen. Its well-connected transportation network offers natural geographical advantages that enhance product logistics efficiency. Additionally, Longhua District provides robust guarantees for industrial electricity and water supply, significantly alleviating operational concerns for businesses.

Reporter: How is Johan Materials progressing in digital and intelligent transformation?

Xiao Chao: We've completed digital transformation in certain production segments. Since 2019, our ERP system has integrated procurement, R&D, production, and sales, enabling standardized management and personnel cost savings. Our CCD automated imaging inspection system has also significantly improved product traceability efficiency.

Reporter: How does our company perceive the business environment in Longhua District?

Xiao Chao: The entire Longhua District places great emphasis on industry and commerce. Relevant government departments demonstrate tremendous care in adjusting policies to address practical business challenges, providing immediate feedback and solutions to corporate requests. What impressed me most was during the pandemic. Longhua's government departments consistently prioritized the perspective of businesses, implementing lockdown controls and targeted prevention measures based on actual conditions. This allowed companies to manage the pandemic while maintaining stable and orderly production, significantly minimizing losses caused by the outbreak.

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