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EMI Gasket
Home> Products >  Customized Production >  EMI Gasket

Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes

Introduction

Introduction

In today's rapidly evolving electronics landscape, electromagnetic interference shielding has become a critical requirement across multiple industries. The Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes represents a breakthrough solution that combines advanced material science with practical engineering excellence. This innovative shielding material addresses the growing demand for reliable electromagnetic compatibility while maintaining exceptional mechanical properties and versatility in application.

Modern electronic devices operate in increasingly complex electromagnetic environments, where unwanted interference can compromise performance, reliability, and regulatory compliance. Our premium conductive fabric over silicone foam technology offers superior protection against electromagnetic interference while delivering outstanding resilience and adaptability to diverse application requirements. The custom sizing capability ensures optimal fit and performance across a wide range of industrial applications.

Product Overview

The Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes features a sophisticated multi-layer construction that maximizes electromagnetic shielding effectiveness while maintaining exceptional mechanical properties. The outer conductive fabric layer provides primary EMI protection through its engineered metallic composition, while the underlying silicone foam core delivers superior compression and recovery characteristics essential for long-term sealing applications.

This advanced shielding material combines the electrical conductivity necessary for effective electromagnetic interference suppression with the mechanical resilience required for demanding industrial environments. The silicone foam substrate offers excellent temperature stability, chemical resistance, and compression set properties, ensuring consistent performance across varying operational conditions. The conductive fabric overlay integrates seamlessly with the foam core, creating a unified material system that maintains both shielding effectiveness and mechanical integrity throughout its service life.

The custom sizing capability represents a key differentiator in this product offering, allowing for precise tailoring to specific application requirements without compromising material performance. This flexibility enables optimal integration into existing designs while maintaining the high-performance characteristics that define premium EMI shielding solutions.

Features & Benefits

Advanced EMI Shielding Performance

The Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes delivers exceptional electromagnetic interference protection through its carefully engineered conductive fabric layer. The metallic fabric construction provides consistent electrical conductivity across the entire surface area, ensuring uniform shielding effectiveness without gaps or weak points that could compromise electromagnetic compatibility.

The shielding performance remains stable across a broad frequency spectrum, making this material suitable for applications involving diverse electromagnetic environments. The conductive fabric maintains its electrical properties even under mechanical stress, ensuring reliable EMI protection throughout the material's operational life. This consistency in shielding performance is particularly valuable in applications where electromagnetic compatibility requirements are stringent and non-negotiable.

Superior Mechanical Resilience

The high resilience characteristics of this premium shielding material stem from the advanced silicone foam core technology that forms its structural foundation. This foam substrate exhibits excellent compression and recovery properties, allowing the material to maintain effective sealing contact even under varying pressure conditions. The resilience properties ensure that the conductive fabric remains in optimal contact with mating surfaces, preserving both mechanical seal integrity and electromagnetic shielding effectiveness.

The mechanical durability extends to temperature cycling, vibration, and long-term compression applications where conventional shielding materials might experience performance degradation. The silicone foam core resists permanent deformation, ensuring that the shielding gasket maintains its original dimensions and performance characteristics throughout extended service periods.

Custom Sizing Flexibility

The custom sizing capability of this premium EMI shielding material provides unprecedented flexibility in application design and implementation. Manufacturing teams can specify exact dimensions and configurations to match their specific requirements, eliminating the need for field modifications or compromises in fit and performance. This customization extends to complex geometries and specialized configurations that would be challenging or impossible to achieve with standard off-the-shelf shielding products.

Applications & Use Cases

The Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes finds extensive application across numerous industries where electromagnetic compatibility and environmental sealing are critical requirements. Telecommunications equipment manufacturers rely on this advanced shielding material for protecting sensitive RF circuits and ensuring compliance with electromagnetic emission regulations. The material's ability to maintain consistent shielding effectiveness while providing reliable environmental sealing makes it ideal for outdoor telecommunications infrastructure and mobile communication devices.

Medical device applications represent another significant use case where the combination of EMI shielding and mechanical resilience proves invaluable. Diagnostic imaging equipment, patient monitoring systems, and surgical instruments require protection from electromagnetic interference while maintaining sterile environments and withstanding frequent cleaning protocols. The chemical resistance and temperature stability of the silicone foam core ensure compatibility with medical device sterilization procedures and cleaning agents.

Aerospace and defense applications demand the highest levels of performance reliability, where this premium shielding material excels through its consistent electromagnetic protection and mechanical durability. Avionics systems, radar equipment, and military communications devices benefit from the material's ability to maintain shielding effectiveness under extreme environmental conditions including temperature variations, altitude changes, and mechanical stress.

Industrial automation and control systems increasingly require electromagnetic compatibility solutions that can withstand harsh manufacturing environments while providing reliable interference protection. The custom sizing capability enables precise integration into control panels, motor drives, and process monitoring equipment where standard gasket dimensions might not provide optimal fit or performance.

Quality Control & Compliance

Manufacturing excellence in premium EMI shielding materials requires comprehensive quality control processes that ensure consistent performance across every production batch. Our quality management system encompasses material incoming inspection, in-process monitoring, and final product verification to guarantee that each Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes unit meets established performance standards.

Material traceability forms a cornerstone of our quality approach, enabling complete documentation of raw material sources, processing parameters, and performance verification data. This comprehensive tracking system supports customer quality requirements and facilitates rapid response to any performance inquiries or application-specific questions that may arise during product use.

Compliance with international standards and industry specifications ensures that this premium shielding material meets the diverse regulatory requirements encountered in global markets. The electromagnetic shielding performance, environmental resistance, and material safety characteristics align with recognized standards for electronic component materials, supporting customer compliance objectives and facilitating smooth integration into regulated applications.

Continuous improvement initiatives drive ongoing enhancements in material performance and manufacturing processes, ensuring that product quality and reliability continue to advance in response to evolving industry requirements and technological developments.

Customization & Branding Options

The Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes offers extensive customization possibilities that extend well beyond dimensional specifications. Material properties can be tailored to meet specific application requirements, including adjustments to compression characteristics, temperature performance ranges, and chemical compatibility specifications. This level of customization ensures optimal performance in specialized applications where standard material properties might not provide ideal results.

Geometric customization capabilities encompass complex shapes, multiple durometer zones, and integrated features that eliminate the need for secondary operations or assembly steps. Custom tooling and manufacturing processes enable the production of intricate gasket profiles that match exact application requirements while maintaining the premium performance characteristics that define this advanced shielding material.

Private labeling and branding options support OEM tin packaging solutions and custom packaging requirements for distributors and system integrators. These services enable customers to present the premium shielding material under their own brand identity while maintaining the high-quality standards and performance characteristics that distinguish this product in the marketplace.

Technical support services complement the customization capabilities by providing application engineering assistance, material selection guidance, and performance optimization recommendations. This collaborative approach ensures that custom configurations deliver maximum value and performance in their intended applications.

Packaging & Logistics Support

Professional packaging solutions for the Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes ensure material integrity throughout storage and transportation while supporting efficient handling and inventory management. Protective packaging systems prevent contamination, physical damage, and environmental exposure that could compromise material performance or appearance.

Sustainable packaging approaches align with environmental responsibility initiatives while maintaining protection effectiveness and cost efficiency. Recyclable packaging materials and optimized package sizing reduce environmental impact while supporting customer sustainability objectives and corporate responsibility programs.

Global logistics capabilities enable reliable delivery to international markets through established distribution networks and shipping partnerships. Proper documentation, regulatory compliance support, and tracking systems ensure smooth international transactions and timely delivery to customers worldwide.

Inventory management support services help customers optimize their material usage and reduce carrying costs through flexible ordering options, just-in-time delivery programs, and inventory planning assistance. These services particularly benefit high-volume applications where material availability and cost optimization are critical success factors.

Why Choose Us

Our company brings over two decades of specialized experience in advanced material development and electromagnetic compatibility solutions, serving international markets across multiple continents with consistent quality and reliability. This extensive experience in global markets provides deep understanding of diverse application requirements and regulatory environments, enabling us to deliver solutions that meet the most demanding specifications while supporting customer success in their respective markets.

As a recognized metal packaging supplier and provider of OEM packaging solutions, we understand the critical importance of material performance consistency and supply chain reliability in industrial applications. Our manufacturing capabilities and quality systems have been developed specifically to support high-performance applications where failure is not an option and where premium materials justify their value through superior long-term performance.

Technical expertise across multiple industries enables us to provide comprehensive application support that goes beyond simple material supply. Our engineering team collaborates closely with customers to optimize material selection, configuration design, and application integration, ensuring that the Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes delivers maximum value in each specific use case.

Continuous investment in manufacturing technology and material science research ensures that our premium shielding materials remain at the forefront of industry performance standards. This commitment to innovation and excellence provides customers with access to the most advanced EMI shielding solutions available while maintaining the reliability and consistency required for critical applications.

Conclusion

The Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes represents the pinnacle of electromagnetic interference shielding technology, combining superior material performance with unprecedented customization flexibility. This advanced shielding material addresses the most demanding EMI protection requirements while delivering the mechanical resilience and environmental resistance necessary for long-term reliability in critical applications. The custom sizing capability ensures optimal integration into diverse application requirements, maximizing both performance effectiveness and cost efficiency. Through comprehensive quality control, extensive customization options, and professional support services, this premium shielding material provides the foundation for electromagnetic compatibility solutions that meet the highest standards of performance and reliability in today's challenging electromagnetic environments.

Products Description
This conductive FR-FOF-SF cushion is made of thin conductive fabric or film and flame-retardant silicone foam/core. It is used for grounding and shielding application. With its unique structure design, it can keep good rebound to ensure close contact even after heavy compression in harsh environment. Meanwhile, it owns high flame-retard level for certain requirement, such as: automotive and server grounding and sealing.

Application

Long term and High reliable grounding between metal case/shielding-can and PCB in game-console
Shielding and grounding around microchip to replace shielding-can frame in smart phones
Shielding and grounding of I/O interface in server/base station or ECU/MCU in automotive
Item
Typical Value
Working Resistance
<0.5Ω
Adhesion Strength
≥1N/3mm
Core hardness
<50(ShoreA)
Compression Range
20-50%compression of original height
Compression Set
≤10%(after 70℃@72 hrs,50% compression ratio)
High Temperature/Humidity
No obvious change of elasticity and electric resistance
(85℃/85%RH/72hrs)
Therma lShock
No obvious change of elasticity and electric resistance
Operation Temperature
-40~200 degree
Environment
Halogen Free,RoHS Compliant
Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes factory
Our exhibition
Our company actively pursues global market expansion through strategic participation in premier international exhibitions including CES and Electronics China. We are aggressively penetrating diverse sectors such as consumer electronics, new energy vehicles, communication equipment, and emerging fields including AI and IoT. Having successfully commenced deliveries in these new domains, we maintain strong momentum in continuous exploration of additional overseas markets. Our dynamic approach demonstrates unwavering commitment to global business development and technological innovation. 

System certification

Our company maintains a comprehensive quality management system, certified to ISO 9001:2015 (SGS) for quality assurance and IATF16949 (SGS) for automotive industry standards. We are also certified to ISO 14001 (SGS) for environmental management and QC 080000 (SGS) for hazardous substance process control. These certifications demonstrate our commitment to delivering reliable, high-quality products through systematic process control and continuous improvement.
Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes details
Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes supplier
Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes supplier
Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes manufacture

Invention Patent

Based on our strong R&D capabilities, we possess 12 Chinese and 2 U.S. invention patents, plus 30 utility model patents. These patented technologies are applied across our core product lines, including innovative grounding foam and high-performance custom tapes, demonstrating our industry leadership in EMI/EMC materials and providing customers with reliable, proprietary solutions.
Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes factory
Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes supplier
Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes supplier
Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes details
Premium Conductive Fabric Over Silicone Foam Excellent EMI Shielding High Resilience Custom Sizes details

Company Profile

Established in 2011, Shenzhen Johan Material Technology Co., Ltd. is a pioneering material company specializing in EMI/EMCsolutions. Our forte lies in the production of shielding and grounding gaskets and custom-designed, high-performance tapes. In 2022, we earned the prestigious national-level specialized and innovative small giant certification.

We cater primarily to the consumer electronics, communication networks, and emerging energy vehicle sectors. To back ourcommitment to quality and innovation, we have established a national production base across four strategic locations:

1. A 1,000-square-meter new material formula R&D center in Shenzhen.
2. A 2,000-square-meter innovative grounding wrapping production plant in Dongguan.
3. A 10,000-square-meter conductive shielding tape coating plant in Hunan.
4. A 1,000-square-meter magnetron sputtering continuous gold/tin plating plant in Shandong.

As the only vertically integrated integrator in China offering electroplating, coating, and processing capabilities, we strive to become a leading innovator and provider of core values within the materials industry chain. Our ultimate goal is to be a long-term trusted solution provider and partner for our customers in addressing their challenges.

FAQ

1. who are we?
We are based in Guangdong, China, start from 2011,sell to South Asia(10.00%). There are total about 101-200 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Shielding tape,Adhesive tapes,Waterproof and breathable membrane,Customized production,Raw material die-cutting

4. why should you buy from us not from other suppliers?
Shenzhen Johan Material Tech Co., Ltd. was established in 2011, and is an innovative national high-tech enterprise providing
innovative EMC (electromagnetic compatibility) grounding elastomers and customized tape solutions for the electronics indus

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency: USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken: English,Chinese

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